25 SHOCKING FACTS ABOUT AUDI G28

25 Shocking Facts About Audi G28

25 Shocking Facts About Audi G28

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How to Replace an Audi G28 Engine Speed Sensor

In this video Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. This sensor is situated on the outside of the transmission over the flywheel gear. It transmits a signal to the ECU via an uncolored wire T55/49, then to the tachometer on the instrument cluster.

1. Engine Speed Sensor

The grey wire is situated on the edge of transmission, just above the flywheel ring. The sensor sends a signal via the grey wire to pin T55/49. The ECU uses this information to control fuel and boost. It also sends an indication to the G5 Tachometer located in the instrument cluster.

The sensor is used as a reference for comparing with the G40 Camshaft Position Sensor. The ecu needs to know when the crankshaft is TDC and where the camshaft is so it can start spark and injectors according to the situation.

If this sensor fails the ECU will show the P00160 error, which means the Crank Shaft and Intake Camshaft are out of sync and could indicate the chain stretching or a jump link on the upper timing chain. However the code will not be displayed on its own without additional information from other sensors (G4 and G40).

Testing can be a bit difficult as there are two different connector pins and they serve different purposes but the most effective method to test it is to measure the resistance between the sensor and the ECU. It should read about 1000 ohms if the sensor is operating at its maximum. If you are having problems with this part, check for signs of coolant or oil in the connector bay.

2. Injectors

Yesterday, as i was accelerating off the highway paytoll at a high speed I noticed a massive drop in power. It was like the engine was running out of gas. Or my injectors were not firing. Today, i pulled out the spark plugs, three were soaked with gazoline and the fourth was dry. When i crank the engine with no sparks, I put a piece of tissue on top of each injector hole and the 3 drenched with gazoline pop out, but the 4th stay closed. I checked the ground connection of ECU pins 14,30, and 48/55. I got 0ohm. I'm assuming the issue is elsewhere.

I also tried to reset the PID with click here no success. The car can start when the G28 is unplugged and runs fine when it is plugged in, but still has the intermittent misfire issue at higher RPM. The coolant sensor (G62) even when it is unplugged, shows an ice temperature of -49c. Also, i noticed that the gauge for oil pressure in the cockpit is showing 2 bar while the actual pressure is 0.0 if i crank up the engine.

I'm not sure what to do, but i believe that i've ruled out everything else. I'm afraid i may have missed something. If anyone has any ideas please let me know! TIA!

3. Fuel Pump

The fuel pump on the g28 is activated by a signal from the RPM sensor. The GM-style transmitter functions similarly website to the G4 sender, and both operate on the 80,100,200, UrS, and RS2 vehicles. It is easy to find a spare in a wrecking shop or a parts store. Test them out by putting your DMM in resistance mode and take measurements between pins 1 (with the bump on the connector end up) get more info and 2 (2nd from the left on the black connector's side). They must be infinite Ohms.

4. ECU

The ECU in our 20vt turbo (3B AAN ABY ADU) engines must know the position and speed of the crankshaft to determine fuel injector timing, etc. To do this, it utilizes a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these go bad you will get codes on the diagnostic scanner which can cause the engine to shut down.

Some of the symptoms of a malfunctioning G28 sensor include an inaccurate rev counter in the gearbox, gears shifting quicker than normal and/or a misfire when in gear. If you have any of these issues it is likely your sensor is deteriorating and should be replaced. The good news is that they are quite affordable and readily available particularly in the case of the Bosch sensor, which is what ours are. Alternately, the GM version of this part is also a good choice.

5. Tachometer

A malfunctioning engine speed sensor could be the reason behind numerous issues in your car. It's an essential component of your Audi's transmission, since it relays information to the ECU about how fast or slow the car's crankshaft is rotating. This sensor can cause the transmission to fail and other components of the car to be affected.

The G5 engine speed sensor is located on the edge of the transmission, above the flywheel ring gear and sends a signal directly to the ECU at pin T55/49, via an uncolored wire. The ECU is then able to process this signal to read more regulate the click here flow of fuel, timig and boost as well as sends it on to the G5 tachometer in the instrument cluster. You can check the sensor for any failure by checking the continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection to pin T6a/1 (trace [79trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. It should show around 1000 ohms of resistance between these two points. This is a common part across the Audi 80, 100 200, UrS and RS2 range from 1985 MC through the 1997 UrS AAN and 1995 RS2 ADU, so the best ones could be available in wrecking yards.

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